Equipment Introduction

This equipment is a medium to low-speed single-axis mixing device, typically powered by an electric motor and driven by a reducer. The mixing blades achieve high torque, propelling the material in axial or radial motion. Accompanied by shearing, diffusion, convection, and impact, the material achieves a mixing effect in a short period of time.

The structural form and mixing characteristics of agitators greatly determine the mixing effectiveness of the system. Therefore, the selection of agitators directly impacts the overall mixing performance of the equipment. Wuxi Micost is a professional in the research, development, design, manufacturing, and sales of agitators. All products provided by Micost are a blend of extensive application experience, advanced mixing technology, reliable mechanical design, and superior processing quality. Micost engineers select the appropriate agitator type, determine the size, and establish the installation method by analyzing material properties, process requirements, and various parameters to meet different customer operational needs and address real customer demands. The correct choice of agitator will provide better mixing results, operational efficiency, and mechanical performance.

The釜mounted mixer is a mixing equipment that integrates the mixer with a kettle/vessel/tank. It is commonly used in high-yield and stable production lines, enabling large-scale and mass industrial production.

Operating Principle

The impeller blades, driven by the power unit, rotate in a fixed direction, forcing the material to undergo axial and radial movements during rotation. During the mixing process, there are simultaneous actions such as shearing, diffusion, convection, and impact, which effectively enable rapid mixing and blending of the material.

Additionally, to eliminate the swirling of the liquid inside the mixing container and enhance the vertical axial circulation of the material being mixed, achieving uniform mixing throughout the entire vessel, it is necessary to add several baffles or flow guides inside the container.

Common Processes

By selecting the appropriate stirrer, through the action of mechanical external force, it can meet the process requirements for gas-liquid, liquid-liquid, solid-liquid absorption, dissolution, mixing, suspension, crystallization, extraction, and reaction, etc.

Solubility: Solutions prepared by dissolving solid or liquid substances in another liquid

Mixed: Uniformly blend various dispersed systems to prepare a new material

Crystallization: Solute precipitates in crystal form from the solution

Reaction: Materials are converted into products different from the reactants through chemical changes.

Extraction: The transfer of solute material from one solvent to another

Applicable Products

Biological, Food, Pesticides, Metallurgy & Mining, Petroleum & Chemicals, Paints, Varnishes, Inks, Printing Inks, Dyes, Pigments, Resins, Adhesives, Environmental Protection, Water Treatment, Slurries, Pulp, Electronics, Battery Slurries, Nanomodified Coatings, Biodiesel, Coating Slurries, Extrusion Slurries, Molding Slurries, Textile Auxiliary Agents, Printing Slurries, Fruit & Jam Juices, Soup Powders, Oil Field Chemicals, Surfactants, Asphalt, Food & Beverage, Biodiesel, Suspensions, Syrups

Component Parts

Driving motor, reducer, coupling, frame, bearing, seal, agitator working part, control system, container, built-in components, and other auxiliary components

Blender options (several typical blenders)

Our company produces over 100 types of mixers, ranging from the most common to various complex shapes or special-purpose mixers. They can be manufactured according to the specifications and dimensions of HG/T 3796.1-2005 standards, or customized to meet the user's production process requirements. Propeller, pusher, turbine, scraper, and anchor frame types are widely used in mixing equipment.

Purpose of Common Mixing Operations, Mixing Effects, and the Relationship with Mixer Selection